7.62mm ASHOT rifle - Part 1: Introduction and visualizing the concept


A few years back I was able to bring the ashot shotgun in the game metro 2033/metro lastlight to real life. The gun utilized a "twist open" locking mechanism so I though migrating this locking mechanism to a rifle would be great, as it is so simple and can be made strong enough to withstand intermediate or even full power cartridge. It's also the reason I design my homemade telescopic 7.62mm ammunition, meant to be used in this firearm

Design criteria:

  • Pullbup form factor
  • Adjustable parts - Lacking access to precision machinery, I can't manufacture tight tolerance metal parts. There for they should be easily adjustable (headspace, chamber length, stock pull length,... etc).
  • Ease of disassembly - I shoot black powder, it's horribly corrosive and gets into every little gap in the gun. There must be a way to easily strip every part to thoroughly clean the rifle before rust kicks in and eat the gun inside out.
  • Swappable barrel (I need the same barrel for another project)

 

Concept

Exploding view


The barrel is made from 16/7.62mm OD/ID. A section will be turned down to 12mm (same diameter of the cartridge).

Chamber make from 20/12mm OD/ID steel tube (in pink). It slides freely on the 12mm section of the barrel

The cartridge and the barrel interface have the same diameter, all encapsulated inside of chamber wall

 

Like the Ashot shotgun the locking bolt and nut are located underneath the chamber, with a twist action to open the breech.
Due to the bottle neck cartridge and a long barrel, the amount of bolt thrust is much higher than that of a shotgun. A minor addition detail is implemented: The bolt at the rear need to be rotate a few revolution to completely close the breech (I'll explain this in detail in part 2: Locking mechanism)
 


The breech made from 20mm solid cylindrical steel bar 

The barrel has a collar at the front, make from 20/16mm OD/ID steel pipe. A U slot is cut to accommodate welding material, enhance it's strength

 

A contraption (modeled in blue) will stop the barrel from flying forward under the force of firing. Why make 2 separate parts and not a single piece? - Metal warping. Under the heat from welding, metal shrink and will no longer be able to slide onto the barrel. So I had to split it into 2 half.

The nut and bolt allow the contraption to move, allow for adjustable head space.

Washer can be inserted between barrel and chamber to accommodate for a longer cartridge. It would also help prevent any gas leak.

 

Due to the amount of information, I'll split the project into 6 parts

Part 1: Introduction and CAD concept <= You are here

Part 2: Locking mechanism

Part 3: Chamber

Part 4: Rifled barrel

Part 5: Assemble and Firing


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